Case Studies

Challenge To meet sudden increase in Customer demand, Ford (430 to 560 Nos) & 7 LPM (340 to 450 Nos) Gaps in meeting customer demand is identified by comparing the actual demand to the current capacity and by improving the…

Project initiation date: 07/12 Challenge Project: Improve productivity by ensuring end to end pull system in M&M bolero assembly. To meet the customer demand and management policy we have selected the theme of creating an Integrated cell. For selecting this…

Project initiation date: 07/12 Challenge NTBC oil pump (Cummins) requirement increased from 500nos. to 1800nos. per month. Assembly & testing is the identified system constraint. Existing productivity of assembly & testing was 18 & 38 nos. per shift respectively. To…

Project initiation date: 07/11 Challenge Zero rejection was targeted for machine shop and on data stratification It was found that the steel phase was the top contributor of rejection. In steel phase rejection of Crank Shaft Line was very high…

Project initiation date: 03/12 Challenge The refrigerator market in India is highly seasonal and peaks during summer and festive seasons installed capacity to meet this peak demand. But, in today’s competitive market, manufacturers are offering customers a range of features…

Project initiation date: 02/10 Challenge Burr problem was observed at customer end during first time development & supplies of Oil Ring with Nodular Cast Iron (Ductile) for prestigious American customers. 24 nos. found during sample inspection of P/N 7N7078 &…

Project initiation date: 04/11 Challenge Chinese entry into Indian Market created a severe competition in the plastics processing industry. Chinese machines were offered at 20-30% lower prices and the delivery time was only the shipping time i.e., 4 weeks (1…