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Case Studies

Home Case Studies

Innovative Up gradation of Pegard CNC Boring machine

  • March 13, 2015
  • admin
  • 2011, Award Winners, Case Studies
  • 0 Comments

Project initiation date: Aug 2009 Challenge Pegard CNC Horizontal Boring m/c commissioned in the year 1983 (29 years old). Problem was selected to improve Productivity, to improve maintainability, to improve Process capability and to improve internal customer satisfaction. Tools like…

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Reduction of Frame Body boring bar change over time for 6 models thru SMED

  • March 13, 2015
  • admin
  • 2011, Award Winners, Case Studies
  • 0 Comments

Project initiation date: 20.10.10 Challenge Weld shop Machine wise production data collect Last six month Avg. (Mar-Aug-10) Fine Boring production is less (25/Shift) then other Machine’s

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Design by Edit process to enhance Design Productivity

  • March 13, 2015
  • admin
  • 2011, Award Winners, Case Studies
  • 0 Comments

Project initiation date: 02/09 Challenge Problem was selected to reduce design lead time, Design variability & deviations due to design. As per annual business plan (ABP) number of projects to be executed from 113projects/Year (2007-08) to planned 200 projects /…

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Productivity Improvement in Medium voltage (11 Kv to 33 Kv) Vacuum Circuit Breaker manufacturing line

  • March 13, 2015
  • admin
  • 2011, Award Winners, Case Studies
  • 0 Comments

Project initiation date: 01/10 Challenge Circuit Breaker is the sub-assembly for the main product – The Switchgear panel. Every customer order is considered as a project of “switchboard” which consists of a number of interconnected switch gear panels. The size…

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Reduction in distortion of Aluminum Alloy wheels after Heat Treatment

  • March 13, 2015
  • admin
  • 2010, Award Winners, Case Studies
  • 0 Comments

Project initiation date 15/07/2008 to 20/10/2008 Challenge Wheels India ltd has a separate manufacturing unit for Forged Aluminum wheels catering to various truck segments abroad. Aluminum alloy wheels are single piece flow wheels without any welding operation involved. Critical success factors…

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Productivity Improvement in HX25W Compressor

  • March 13, 2015
  • admin
  • 2010, Award Winners, Case Studies
  • 0 Comments

Productivity Improvement in HX25W Compressor housing machining cell to meet a 100% increase in customer demand (from 7100 Nos/month to 15900 Nos /month) without additional investment   Project initiation date 10/08 to 12/08 Challenge  We are Single source to Customer. Delay…

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Productivity Improvement in Piston PO-414

  • March 4, 2015
  • admin
  • 2010, Award Winners, Case Studies
  • 0 Comments

Project initiation date Oct’2008 Challenge The Piston PO-414 is manufactured in our machine shop line no.2 and is supplied to our Customer, Husqvarna, USA who had projected a demand of 10752 Nos. per week, while the current production rate was…

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Maruti Suzuki India Ltd

  • January 20, 2015
  • admin
  • 2014, Case Studies
  • 0 Comments

Energy Consumption Reduction in KB-Machine Shop

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Productivity improvement in “Inline Fuel Injection Pump” value stream to ensure product profitability

  • January 20, 2015
  • admin
  • 2014, Case Studies
  • 0 Comments

Productivity improvement in “Inline Fuel Injection Pump” value stream to ensure product profitability

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Productivity improvement in BDN Nozzle manufacturing line

  • January 17, 2015
  • admin
  • 2014, Case Studies
  • 0 Comments

Productivity improvement in BDN Nozzle manufacturing line to meet the sudden increase in customer demand (TML Passenger car and LTV market).

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