Productivity Improvement In Plastic Paint Shop

Project initiation date: 05/2010

Challenge

To meet the projected customer demand of painted 5000 sets/day (April’ 11) against the present capacity of 2900 sets/day (March’ 10)

Data Collection

OEE Losses data was collected by TPM methodology to evaluate the present capacity of Plastic Paint Shop.

Analysis and Solution Development

To achieve the customer demand of 5000 sets/day, following alternatives solution were evaluated.

It was decided to achieve the target

Solution

By doing activity on OEE Loss side – i.e. down time reduction to achieve design capacity of 3280 sets/day.

By doing activity on Improvement side – increase production / hr to achieve the target of customer demand 5000 sets/day.