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2011

Home Case Studies 2011

Roll forming in spigot type weld screws

  • March 13, 2015
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  • 2011, Award Winners, Case Studies
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Project initiation date: Sep’09 Challenge The generic process flow for spigot type weld screw consists of (1)Raw material (2) Forging(3) Spigot machining (4) Threading (5) Heat treatment (6) Surface finishing (7) Pack & dispatch. This product has a unique entry…

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Productivity improvement by resolving quality problem in Lub oil pump assembly

  • March 13, 2015
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  • 2011, Award Winners, Case Studies
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Project initiation date: July 2010 Challenge Delivery commitments getting failed due to the rejection of the pumps after assembly Used bar chart & ABC analysis for identification of the problem.

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Innovative Up gradation of Pegard CNC Boring machine

  • March 13, 2015
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  • 2011, Award Winners, Case Studies
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Project initiation date: Aug 2009 Challenge Pegard CNC Horizontal Boring m/c commissioned in the year 1983 (29 years old). Problem was selected to improve Productivity, to improve maintainability, to improve Process capability and to improve internal customer satisfaction. Tools like…

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Reduction of Frame Body boring bar change over time for 6 models thru SMED

  • March 13, 2015
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Project initiation date: 20.10.10 Challenge Weld shop Machine wise production data collect Last six month Avg. (Mar-Aug-10) Fine Boring production is less (25/Shift) then other Machine’s

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Design by Edit process to enhance Design Productivity

  • March 13, 2015
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Project initiation date: 02/09 Challenge Problem was selected to reduce design lead time, Design variability & deviations due to design. As per annual business plan (ABP) number of projects to be executed from 113projects/Year (2007-08) to planned 200 projects /…

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Productivity Improvement in Medium voltage (11 Kv to 33 Kv) Vacuum Circuit Breaker manufacturing line

  • March 13, 2015
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  • 2011, Award Winners, Case Studies
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Project initiation date: 01/10 Challenge Circuit Breaker is the sub-assembly for the main product – The Switchgear panel. Every customer order is considered as a project of “switchboard” which consists of a number of interconnected switch gear panels. The size…

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