Synergy Engineers and powder – SME
Brief Description of the Project
We were on the path of CII zero defect cluster, and our goal was to eliminate the defects. There were several defects as a result of the human-centric approach and the absence of equipment/system upgrades.We concentrated on powder coating plant kill live defects, which were mostly human-centric. We used zero defect cluster learning to identify as many as 42 pokayokes to manage these faults and were successful in eliminating them by deploying pokayokes. These pokayokes are used in numerous stages of the powder coating facility, including pre-treatment, powder spraying, the baking cycle, and the packaging section. We are dealing with 14 live defects which we have divided into two categories: live defects and dormant defects.
